The convenience of prepared meals has led to a large increase in their popularity – especially in the lives of busy consumers – offering quick, nutritious options without the hassle of cooking. As their popularity continues to rise, the demand for efficient and reliable packing solutions has never been greater. However, it is vital that companies select the most appropriate systems in order to realise the benefits of automating their packing operations.
To add to this, in the UK, finding reliable labour for packing prepared meals is increasingly difficult. That’s why Leap AI released PikPak, an innovative end-of-line, robotic system. Designed with affordability in mind, PikPak offers a significant return on investment, with most customers experiencing a payback period of less than 1.8 years. By designing all our own robots, Leap AI reduces dependency on a long list of suppliers, significantly lowering system costs and ensuring a streamlined, cost-effective solution. By making automation more affordable, we are also making it more accessible.
For some prepared meal sites, the variability in product runs means that simple product changeover is a top priority. PikPak excels in this area with its super-simple user interface, allowing operators to complete changeovers in just a few simple steps. The quick-disconnect tooling further enhances efficiency, making it ideal for customers with a high number of SKUs. This flexibility ensures that operations remain smooth and efficient, regardless of the product mix.
The packaging used in prepared meals can often be highly repeatable. This makes the industry an ideal candidate for automation. Because of this repeatability, packing at high-speed is achievable. Many customers have reported a substantial increase in line throughput after installing PikPak, with some experiencing up to a 50% uplift. This boost in efficiency not only meets the growing demand for prepared meals but can also increase overall productivity, and therefore operating profits.
If you work in the prepared meals industry and are looking to evolve your packing operations, Leap AI is here to help. With our expertise in automation and commitment to building long-term relationships with customers, Leap AI can provide the innovative solutions you need to stay ahead in this competitive market. Reach out today to learn more about how PikPak can transform your packing processes.
